Design Guide

Cut-Ready:
DXF Submission Guide

Everything you need to know to prepare a drawing that sails straight through our system — no rejections, no back-and-forth, no delays.

8 min read
QuickCut Engineering Team
Updated June 2026
For all skill levels

Our quoting software reads your drawing file directly — it measures cut lengths, detects bend lines, counts holes and checks part dimensions automatically. When a file is set up correctly, this takes seconds and your quote is ready immediately.

When a file isn't set up correctly, our system either flags it for manual review (which adds a day) or rejects it entirely. This guide covers every rule our software checks, along with the most common mistakes we see and exactly how to fix them.

Whether you're a seasoned CAD draughtsman or you drew your part in a free DXF editor last night, this guide applies to you.

✓ Do
Use the correct file format
We accept three file types. Each has strengths — choose the one that suits your workflow.
DXF
DXF (AutoCAD Drawing Exchange Format) — preferred

DXF is our first-choice format. It is universally supported by every 2D CAD package (AutoCAD, LibreCAD, Fusion 360, SolidWorks, Inkscape, etc.) and is natively understood by laser cutting machines.

Export as DXF R12 or DXF R14 (AutoCAD 2000). Avoid DXF 2010+ if you're on older software — some entities like HATCH and MLEADER are not required for flat patterns and can confuse parsers.

STP
STEP / STP — for 3D models of bent parts

If your part has bends and you are working in a 3D CAD package (Fusion 360, SolidWorks, CATIA, Inventor), export the flat pattern as a STEP or STP file. Our software will unfold it and read the sheet body automatically.

Do not send the folded/3D body — we need the flat pattern. Most 3D CAD tools have a "Flat Pattern" or "Unfold" command that will generate this for you.

i
Not sure which format to use?

If you designed your part in a drawing or illustration tool (Inkscape, Illustrator, CorelDRAW), export as DXF. If you modelled it in a 3D parametric CAD tool, export the flat pattern as STEP. When in doubt, DXF is the safest choice.

✓ Do
Draw in millimetres at 1:1 scale
This is the single most common cause of silent quoting errors. A file in inches looks identical but quotes at 25.4× the correct price.
Set your drawing units to millimetres

All dimensions in your DXF file must be in millimetres (mm). Our system assumes 1 drawing unit = 1 mm. A 200 mm × 100 mm plate must be exactly 200 × 100 units in the file.

  • AutoCAD / DraftSight: UNITS command → set to Decimal, Millimeters
  • Fusion 360: Document settings → Units → mm
  • SolidWorks: Tools → Options → Document Properties → Units → MMGS
  • Inkscape: File → Document Properties → Display Units → mm, then export DXF at scale 1.0
Export at true 1:1 scale

Never scale your drawing before exporting. The geometry in the DXF file must match the real-world part size exactly. If your CAD tool asks for a scale factor during DXF export, leave it at 1.0.

If you received a DXF from a client that looks too small or too large in your viewer, measure a known dimension before uploading — do not just scale it to look right.

ScenarioFile unitResult
Correct1 unit = 1 mm (millimetres)✓ Quotes correctly
Drawn in inches, not converted1 unit = 25.4 mm✗ Quoted ~25× too large
Exported at scale 0.001 (metres)1 unit = 0.001 mm✗ Part reads as microscopic
Scaled to fit on A4 in drawing1 unit ≠ 1 mm✗ Wrong dimensions, wrong price
✓ Do
Use the correct layer structure
Our parser identifies what to cut, where to fold, and what to ignore based on layer names. Three layers, three jobs.
PROFILE — outer cut boundary
HOLES — internal cutouts
BENDS — fold lines
Any other layer — ignored
PROFILE layer — one closed outer boundary

Place your part's outer silhouette on a layer named PROFILE (or CUT or 0). This must be a single, fully closed polyline or spline. Every corner must be connected — no gaps.

Think of the profile as the shape of the flat metal blank before any folding happens. It represents exactly where the laser will cut the outside edge.

HOLES layer — internal cuts only

Place any internal holes, slots, cutouts or pockets on a layer named HOLES (or CUTOUT). Each cutout must also be a fully closed contour. The laser uses this layer to cut everything inside the profile.

Do not mix holes with the profile layer — our system treats each layer independently when measuring cut length and quoting.

BENDS layer — fold lines only

If your part has bends, add each fold line as an open line or polyline on a layer named BENDS (or BEND or FOLD). Bend lines must run fully across the width of the part at the fold location.

The number of lines on this layer directly determines the number of press brake operations in your quote.

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Layer naming is case-insensitive

Our parser accepts profile, PROFILE, Profile — all the same. It also recognises common aliases: cut, outline, outer for profiles; hole, cutout, punch for holes; bend, fold, crease for bend lines. Anything else is ignored and treated as annotation.

✓ Do
Keep your geometry clean
Every extra entity in a DXF file is something our software has to interpret. Clean files quote faster and cut more accurately.
Join all segments into continuous polylines

A profile drawn as 12 separate LINE entities that happen to touch end-to-end is not the same as a single closed LWPOLYLINE. Always join or "pedit" your segments into a single contiguous polyline before exporting.

  • AutoCAD: PEDIT → Multiple → select all → Join → Yes
  • Fusion 360: Modify → Join Curves
  • Inkscape: Path → Combine, then ensure the path is closed
Remove all construction lines and guides

Delete any centre lines, construction geometry, title block borders, hatching, or drawing frames before exporting. These entities add unnecessary cut length to your quote — our system measures every line on a cut layer.

A tidy approach: duplicate your drawing, delete everything that isn't a cut contour or bend line, and export that clean file.

✓ Do
Respect minimum hole sizes
Physics limits how small a laser can punch through a sheet. Undersize holes cause burn-through, dimensional inaccuracy, and scrap.
Minimum round hole diameter = 1.2× material thickness

For a circular hole in a 3.0 mm sheet, the minimum diameter is 3.0 × 1.2 = 3.6 mm. Our software will flag any hole below this threshold.

Minimum slot width = 1.0× material thickness

The narrowest dimension of any slot or rectangular cutout must be at least equal to the sheet thickness. A 1.6 mm sheet needs slots at least 1.6 mm wide. Tighter than this causes the kerf to close and the offcut to stick.

Holes closer than 2× thickness to the part edge may distort

Cutting a hole very close to the part edge can cause the thin strip of material between them to warp or tear during cutting. Keep all holes at least 2× the sheet thickness away from any edge. Our system will warn you — but it won't automatically reject the file.

ThicknessMin round hole ⌀Min slot widthMin edge distance
0.9 mm1.1 mm0.9 mm1.8 mm
1.2 mm1.5 mm1.2 mm2.4 mm
1.6 mm1.9 mm1.6 mm3.2 mm
2.0 mm2.4 mm2.0 mm4.0 mm
3.0 mm3.6 mm3.0 mm6.0 mm
4.0 mm4.8 mm4.0 mm8.0 mm
5.0 mm6.0 mm5.0 mm10.0 mm
✓ Do
Mark bend lines correctly
The press brake operator reads your bend lines directly from your file. Ambiguous or missing bend lines cause delays and rework charges.
Draw each bend line as a full-width line on the BENDS layer

Every bend line must span the full width of the part at that cross-section, from edge to edge. Short tick marks or centreline dashes are not sufficient — the machine operator needs to see where the full bend runs.

Each line = one press brake operation. If you need four bends, draw four lines. Each line adds one bending charge to your quote.

Include a bend direction note in your order comments

A DXF is a flat drawing — it cannot communicate whether a flange bends up or down. Use the order notes field in checkout to describe your bend directions. "Bend A: 90° up, Bend B: 90° down" is sufficient. A photo of a similar part helps even more.

For complex parts with many bends, we recommend attaching a simple hand sketch or a 3D screenshot alongside the DXF.

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Bend radius is determined by material thickness

Our press brake uses standard tooling. The default inside bend radius is approximately 1× the material thickness. You do not need to specify a bend radius in your drawing — it is fixed by the machine and tooling.

If you require a non-standard radius (tighter or looser), mention it in the order notes and we will advise on feasibility.

✗ Don't
Leave text or dimension lines on cut layers
Our software interprets every entity on a cut layer as geometry to be cut. A dimension arrow becomes a laser path.
Don't include text, labels or part numbers on the PROFILE layer

TEXT, MTEXT, ATTRIB, ATTDEF and LEADER entities on the PROFILE or HOLES layer are interpreted as cut geometry. This inflates your quoted cut length, slows parsing, and may cause your file to be rejected.

Move all annotations, part numbers, title blocks and dimensions to a separate layer named ANNOTATION, NOTES, or similar. Our parser will ignore anything not on a recognised cut or bend layer.

Don't leave dimension lines or hatching on cut layers

A DIMENSION entity drawn over the top of your profile adds dozens of small line segments. HATCH patterns add hundreds. Both will massively inflate your quoted cut length and may confuse the nesting software.

Move dimensions to ANNOTATION layer. Delete all hatching from the export file entirely — it serves no purpose in a cut file.

✗ Don't
Don't leave duplicate or overlapping lines
Overlapping lines cause the laser to cut the same path twice — burning the edge and doubling the quoted cut length.
Avoid stacked duplicate geometry

This most often happens when a drawing is copied and pasted without awareness, or when a profile is imported on top of an existing one. Two identical line segments sitting exactly on top of each other look like one — but our system counts them separately.

Use your CAD tool's "purge duplicates" or "overkill" function before exporting. In AutoCAD, the command is OVERKILL. In Fusion 360, Modify → Remove Duplicates.

Don't let contours share edges or overlap

Two cutout shapes that share a common edge create an ambiguous region — the laser has nowhere valid to cut. All contours must be fully independent with a small clearance (at least 2× thickness) between them. Never let one hole's boundary touch another's.

✗ Don't
Don't submit open or broken contours
An open profile has no inside or outside — the laser doesn't know where to stop cutting.
Every cut contour must be fully closed

Even a gap of 0.001 mm is enough to break a profile. This often happens when lines don't quite meet at corners, especially after importing or tracing a sketch.

In AutoCAD, zoom in to every corner and verify they snap. Use PEDIT with a close tolerance to automatically bridge near-misses. Most CAD software has a "check closed" function — use it before every export.

Our parser will tell you the approximate location of any gap it finds, so you can go back and fix it quickly.

Don't include open curves or arcs as standalone entities

An arc that was drawn independently rather than as part of a joined polyline will be treated as a free-floating open path. Standalone arcs and splines that are not part of a closed loop are rejected. Always incorporate all arcs and curves into your LWPOLYLINE before exporting.

✗ Don't
Don't put multiple parts in one file
One file = one part. Our system is designed for per-part quoting, not nesting.
One PROFILE contour per file

If your DXF contains two outer profiles (two separate closed shapes on the PROFILE layer), our parser will detect this and warn you. Only one outer boundary per file is valid.

If you have 5 different part types to order, upload 5 separate files. You can add as many files as you like to a single order in our upload tool, and set independent quantities, materials and finishes for each one.

Don't pre-nest or arrange multiple copies in one sheet

We do the nesting on our side to maximise sheet utilisation (which keeps prices down). If you send a file with 10 copies of your part arranged on a virtual sheet, our system reads all 10 as separate profiles and will not interpret them as a quantity.

Instead: upload your single-part file and set Quantity = 10 in the order form.

✗ Don't
Don't use unexploded blocks, XRefs or linked objects
CAD-specific compound objects need to be flattened to raw geometry before export.
Explode all blocks before exporting

AutoCAD BLOCK, INSERT and XREF entities are not raw geometry — they are references. Some DXF readers can resolve them; ours cannot guarantee it. Use the EXPLODE command on all blocks and inserts, then check the resulting geometry is clean and on the correct layers.

Flatten 3D geometry before exporting to DXF

If your DXF was derived from a 3D model without flattening, the geometry may contain Z-coordinates (elevation). Our parser expects a flat 2D file — all Z values must be 0. Use your CAD tool's "Flatten" command or export option to strip the Z axis before sending the file.

ℹ Limits
Machine & material limits to design within
These are hard constraints set by our laser cutter and press brake. Parts outside these limits cannot be produced.
ParameterMinimumMaximumNotes
Part width10 mm1500 mmSheet width limit
Part length10 mm3000 mmSheet length limit
Material thickness0.9 mm5.0 mmSee materials page for per-material limits
Bend length3200 mmPress brake bed width
Bend angle10°135°Acute bends require special tooling — request in notes
Part weight~50 kgHeavier parts flagged for manual review
Cutting tolerance±0.1 mmFibre laser
Bending tolerance±0.5°CNC press brake
Min hole diameter1.2× thicknessSee table above
✓ Checklist
Pre-submission checklist
Run through this before every upload. It takes 2 minutes and saves you days.
  • File format: saved as .DXF or .STEP / .STP
  • Units: drawing units set to millimetres
  • Scale: exported at 1:1 (no scale factor applied)
  • Layers: PROFILE, HOLES and BENDS layers present and named correctly
  • One profile: only one closed outer boundary on the PROFILE layer
  • All contours closed: no gaps in any profile or hole outline
  • Segments joined: all line segments merged into continuous polylines
  • No duplicates: OVERKILL or equivalent run to remove stacked lines
  • No text on cut layers: all dimensions and labels moved to ANNOTATION layer
  • No hatching on cut layers: all hatch objects deleted from export
  • Blocks exploded: no INSERT, BLOCK or XREF entities remaining
  • 2D only: all Z-values are 0 (flat geometry)
  • Hole sizes: all holes ≥ 1.2× material thickness
  • Edge clearance: all holes ≥ 2× thickness from nearest edge
  • Part size: within 1500 × 3000 mm
  • Bend directions: described in the order notes field
💡
Still not sure? Send us the file first.

If you're unsure whether your drawing will pass, email it to orders@quickcut.co.za before placing your order. We'll review it within one business day and tell you exactly what (if anything) needs fixing — for free, no strings attached.

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